Crisafulli FLUMPTM Dredges

 

Unmanned, remote controlled electric dredges
(Floating lagoon pumpers) for industrial and municipal lagoon maintenance

Automation Options for FLUMP Control Systems

Automating the FLUMP (Models A1 or A2) in a high utilization application - i. e., running almost continuously - is a smart business decision. Automation provides owners with excellent returns-on-investment ("ROI") through reduced operating costs. Crisafulli staff will work with you to run the numbers based on analysis of your particular application to determine the most cost effective dredging solution for you

Crisafulli’s FLUMP is an unmanned dredge connected by cable to an electrical power source. The FLUMP can be controlled manually by a full-time operator, or, alternatively, remotely and automatically by a part-time operator for lower labor costs and maximum solids production. Crisafulli offers four basic levels of FLUMP automation, Models M1, M2, A1, and A2. In addition, Crisafulli offers custom configurations of the control system.

Model M1 is the most basic manually controlled FLUMP. The only options are an electric traverse system and some displays.

Model M2 is similar to M1 but with the option of a radio remote controller.

Model A1 has an automated dredging sequence that enables the dredge to run through a complete cycle with no required operator control. Model A1 has an optional radio remote controller.

Model A2, a conceptual design requiring custom engineering, has the highest degree of automation with feedback loops to a programmable logic controller (PLC) for sludge density control, automated lateral position control, and slurry flow control. The fully automated FLUMP (Model A2) provides computerized control of the pump speed, and, via convenient push button control, dredge travel, working depth, and assures consistent solids density output. The operator can control the FLUMP from a control panel on-shore, or with a hand-held radio remote

Choose a fully automated FLUMP to gain labor savings and improved efficiency with computerized control of your entire dredging operation. The operator determines the desired solids density and flow-rate, enters the performance specifications into the PLC via a convenient keypad.

The automated FLUMP constantly monitors and adjusts its own operation to deliver exactly the specified output. If your FLUMP feeds a dewatering process, the automated FLUMP streamlines your operation by providing the dewatering press or centrifuge precisely the desired sludge volume, while reducing labor hours and use of costly polymers. Automate repetitive cleaning of your ponds, basins or lagoons of biosolids and residuals with Crisafulli’s automated FLUMP that delivers superior control, performance and productivity.

The FLUMP control panel shown below is mounted on a shore-based concrete pad. In the background note a FLUMP with both the integral floating discharge pipe and electrical cord visible. The FLUMP is floating in a recently constructed municipal water treatment lagoon.

See Major Dredge Components

FLUMP Control System - Options for Automation
FLUMP SYSTEM MODELS
ELEMENT FEATURES
M1
M2
A1
A2
Control Method Shore Based Control Panel
Yes
No
Yes
Yes
On-Board Control Panel
No
Yes
Optional
Optional
Hand Held Radio Remote
No
Yes
Optional
Optional
Manual FLUMP Control Manual Traverse Speed Control
Yes
Yes
Yes
Yes
Manual Sludge Pump Speed Control
No
No
Optional
Yes
Manual Depth Control
Yes
Yes
Yes
Yes
Manual Cutterhead Speed Control
No
No
Optional
Optional

Manual Cutterhead Direction Control

No
No
Optional
Optional
Automated FLUMP Control Automated Traverse Speed Control
No
No
No
Yes
Automated Sludge Pump Speed Control
No
No
No
Yes
Automated Depth Control
No
No
Optional
Yes
Automated Control Loops Automated Sequencing
No
No
Yes
Yes
Sludge Density Control
No
No
No
Yes
Slurry Flow Control
No
No
No
Yes
Depth Control
No
No
Optional
Yes
Lateral Traverse Control Manual Lateral Position Control
Yes
Yes
Yes
Yes
Electric Lateral Control
Optional
Optional
Optional
Yes
Automated Lateral Position Control
No
No
No
Yes
Display Solids Density
No
No
Optional
Yes
Slurry Flow
No
No
Optional
Yes
Sludge Level
No
No
Optional
Yes
Pump Speed
No
No
Optional
Optional
Run Lights
No
No
Optional
Optional
Cutterhead Depth
No
No
Optional
Optional
Cutterhead Speed
No
No
Optional
Optional
Cutterhead Auger Direction
No
No
Optional
Optional

Traverse Speed

No
No
Optional
Optional
Fault Lights
No
No
Optional
Optional
Discharge Pressure
Optional
Optional
Optional
Optional
Other - Available Upon Request
Optional
Optional
Optional
Optional
Enclosure Nema 3R
Standard
Standard
Standard
Standard
Nema 4
Optional
Optional
Optional
Optional
Nema 4X
Optional
Optional
Optional
Optional

From the left, control panel at municipal water treatment lagoon, FLUMP with Liner Protection System, and FLUMP loading on van for shipment overseas.